High Speed Semi Automatic Vacuum Forming Machine

Semi automatic high speed thermoforming machine

1.ZS – 1220 PLC Control High-speed Vacuum Forming Machine adopt Japan Omron Control system, the whole system realize Human machine Interface.

2. All parameters is set on the touch screen and all the running status is being monitored. The equipment has diagnostic function, fault messages and elimination measures real-time display, easy to operate and maintain.

3. This vacuum forming machine could store several product’s parameters, just select the right parameter when changing products.

4. Servo motor driving / Cylinder driving two types are available for the forming process.

5.It can’t finish the whole process from material to finished product independently. Hydraulic cutting machine is required for the cutting process.

High-Speed Semi-Automatic Thermoforming Solutions By Zhanshi

ZHANSHI‘s Semi-Automatic thermoforming Machine is designed for high speed plastic forming. Ideal for creating packaging, trays, and containers, it automates heating, molding, and vacuum forming but requires a separate cutting machine for final product cutting.

Equipped with a user-friendly touchscreen interface, this machine allows easy parameter adjustments and supports both servo and cylinder-driven forming. Its semi-automatic nature balances speed, flexibility, and cost-effectiveness, making it perfect for high-volume production.

Trust ZHANSHI for reliable, durable, and innovative thermoforming solutions that enhance your manufacturing efficiency.

Specifications of Semi Automatic Thermoforming Machine

Mode ZS-1220 ZS-1220S
Max forming area 1220*710mm 1220*710mm
Max forming depth 180mm 180mm
Material thickness 0.1-2.0 mm 0.1-2.0 mm
Production speed 6-15 cycle / min 6-15 cycle / min
Total power 45kw (Normal 15-30kw) 52kw (Normal 22-37kw)
Driving method Air Cylinder Servo motor
Voltage 380V-50Hz-3PH 380V-50Hz-3PH
Weight 3.5T 3.5T
Dimension(L*W*H) 7400*1780*2500 mm 7400*1780*2500 mm

How High Speed Semi Automatic Thermoforming Machine Works

1. The lower mold is semi-enclosed, the upper mold is electrically regulated. Quick mold Change, Large forming area.

2. Mechanical slicing , safe ,reliable and save material.

3. Special functions: High speed / low speed vacuumizing , upper mould buffering , upper mould electrically regulation, multiple blowing function, multiple demoulding function, upper mould assisting demoulding function, automatic calculation, material pulling speed regulation function.

4. Inverter control material pulling: hollow reducer directly connected with the main shaft, double row chain driving, maintaining stability during high-speed operation , distance between the beams is adjustable , make the best use of the material, reduce waste , and produce no error.

5. The pressing system has material blocking device: make sure the feeding is accurate and easy, and it won’t cause any waste due to the material deviation.

1 automatic feeding

1 automatic feeding

2 heating

2 heating

3 vacuum forming

3 vacuum forming

4 Whole Piece Cutting

4 Whole Piece Cutting

5 Sheet drop into layoff box

5 Sheet drop into layoff box

Versatile Thermoforming for Various Materials and Applications

1. The finished product would be big pieces , if combined with hydraulic cutting machine , the output would be large and total machine cost would be low. The only defect is higher labour cost.

2. It’s suitable for PLA、corn starch、PP、PE、APET、PVC、PETG 、PS、ABS 、EPS、HIPS and other plastic sheet forming.

3. Processing packages with high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. Used as medical industry blister lining, fruit tray, food and lunch box,toys, tray, dish, bowl, cover, electronic and other industrial packaging making.

Servo Motor Driving vs. Cylinder Driving: Which One to Choose

Our Semi-Automatic High-Speed Thermoforming Machine comes with two drive options, designed to meet different production needs. Whether you need high-speed precision for complex parts or a cost-effective solution for standard items, choosing the right drive ensures better efficiency, consistent quality, and smoother operation.

Drive Type Precision Speed Cost Maintenance Typical Applications
Servo Motor Driving High precision, excellent repeatability Fast and stable Higher Moderate High-precision trays, complex containers, clear packaging
Cylinder Driving Moderate precision Stable Lower Easy Standard packaging, food containers, basic trays

New Invention: Inline Cutting Machine

inline cutting machine

We have new invention this year , which can solve your cutting problem

1. The cutting machine can be connected with all kinds of high speed vacuum forming machines to realize automatic thermoforming and cutting.

2. Active detection of material-pulling tolerance in forming station, which can permanently maintain high cutting accuracy . This is also a patent of this machine.

3. High cutting productivity.

For ZS-100T type ,Cutting area 1230mm*760mm.

For ZS-60T type, Cutting area 760mm*760mm.

Why Choose ZHANSHI?

  • Founded in 2004 — over 20 years of thermoforming research and development and manufacturing expertise
  • Exported to 50+ countries with proven reliability in the field
  • One-stop solution: machine and mold supply from a single source, reducing procurement complexity
  • 12-month machine warranty with global after-sales support response within 72 hours
  • CE certified across all models
  • Key components sourced from Japan and Germany for consistent performance

FAQ

A semi-automatic high-speed thermoforming machine shapes plastic sheets into products using heat and pressure, with some manual tasks like loading or unloading. It offers fast cycle times, consistent quality, and efficient material use, ideal for packaging, trays, and containers in medium-volume production.

Servo-driven thermoforming machines use electric motors for precise, energy-efficient motion, while pneumatic machines rely on air cylinders. Servo machines deliver higher accuracy, faster cycles, and quieter operation. Pneumatic machines are simpler, cheaper, and easier to maintain but less precise and slower.

Choose based on production volume, labor, and budget. Semi-automatic machines suit medium-volume runs, balancing manual and automated tasks. Fully automatic machines are best for high-volume production, offering faster cycles, minimal labor, and consistent quality.